Pneumatic diaphragm valve

Features With positioner, PTFE-lined steel (US standard) model TJ6 Specifications and caliber DN40-DN500 Pressure level PN16/CLASS 150/10K Material WCB cast steel/304 stainless steel & PFA/PTFE/FEP

I. Product Introduction

The pneumatic PTFE/PFA lined diaphragm valve independently developed and produced by WYE is a high-performance control valve designed for harsh working conditions involving corrosive, toxic, or high-purity media. Adopting a straight-through casting globe body structure with advanced fluorine-lining technology (PTFE, FEP, PFA optional), this pneumatic diaphragm valve effectively isolates the medium from the internal components of the valve, ensuring zero leakage and excellent corrosion resistance.
Equipped with multi-spring diaphragm actuators or piston-type actuators, this pneumatic diaphragm valve supports both regulating and ON-OFF control modes, meeting the diverse needs of industrial automation systems. With a wide range of nominal sizes from DN20 to DN200 (NPS 3/4〞 to 8〞) and nominal pressure ratings from PN16 to PN100 (CLASS 150LB to 600LB), this pneumatic diaphragm valve is widely applicable to chemical, pharmaceutical, food and beverage, water treatment, and other industries. The standardized connection modes (flange, SW, BW) and compliance with international standards make this pneumatic diaphragm valve easy to install and compatible with various pipeline systems, providing customers with reliable and cost-effective fluid control solutions.

II. Product Features

  1. Superior Corrosion Resistance

    This pneumatic diaphragm valve features a full fluorine-lined structure (PTFE/FEP/PFA) for the valve body, spool, and seat, which can resist the erosion of most strong acids, alkalis, salts, and organic solvents, ensuring long-term stable operation in corrosive environments.

  2. Excellent Sealing Performance

    Adopting a non-balanced single seat plug structure and high-quality NBR diaphragm with reinforced polyester fabric, this pneumatic diaphragm valve achieves VI-grade soft seal leakage performance (foam grade) in accordance with GB/T 4213 standards, realizing zero leakage of the medium and effectively preventing environmental pollution and material waste.

  3. Diverse Actuator Options

    This pneumatic diaphragm valve is equipped with multi-spring diaphragm actuators (PZMA-4~PZMA-7, ZHA/B series) or piston-type actuators, supporting direct and reverse action modes. With the configuration of professional accessories such as positioners, filter regulators, and solenoid valves, this pneumatic diaphragm valve can achieve high-precision flow control with an input signal of 4~20mA.DC.

  4. Wide Temperature and Pressure Adaptability

    The standard bonnet of this pneumatic diaphragm valve is suitable for a temperature range of -29℃ to 150℃. The optional high-quality packing (V-type PTFE packing, flexible graphite packing) and metal graphite gaskets enhance the valve’s adaptability to extreme temperatures and pressures, expanding its application scope.

  5. High Control Precision

    This pneumatic diaphragm valve offers three flow characteristics: linear, percentage, and quick open, with an allowable range of 30:1. The intrinsic error is as low as ±1.5%, the return difference is ≤1.5%, and the dead zone is ≤0.6%, ensuring high-precision regulation of the medium flow, pressure, and liquid level.

  6. Flexible Customization and Standard Compatibility

    This pneumatic diaphragm valve supports customized services for non-standard accessories and special materials. The flange dimensions comply with IEC 60534 standards, and the connection modes include FF, RF, MF, RTJ flanges, as well as SW and BW welding, which are compatible with various international and domestic pipeline standards, meeting the personalized needs of different customers.

III. Technical Data

1. Basic Specifications

Parameter Details
Body Type Straight through casting globe type
Spool Type Non-balanced single seat plug type
Nominal Size DN20~200, NPS 3/4〞~ 8〞
Nominal Pressure PN16 ~ 100, CLASS 150LB ~ 600LB
Connection Mode Flange: FF、RF、MF、RTJ; Welding: SW、BW
Flange Dimension According to IEC 60534
Bonnet Type Standard type (-29℃~150℃)
Flow Characteristic Linear, percentage, quick open
Allowable Range 30: 1
Allowable Leakage Soft seal: VI grade (foam grade)
Leakage Standard GB/T 4213

2. Material List

Component Name Material
Body/Bonnet WCB/CF8/CF8M/CF3M
Lined Material PTFE, FEP, PFA
Spool/Seat 304/316/316L Lined PTFE/FEP/PFA
Packing PTFE
Gasket PTFE
Diaphragm Cover Normal: Q235; Special: 304
Diaphragm NBR with reinforced polyester fabric
Spring Normal: 60Si2Mn; Special: 50CrVa
Valve Stem 2Cr13/17-4PH/304/316/316L

3. Valve Performance Parameters

Performance Index Value (%)
Intrinsic Error ±1.5
Return Difference ≤1.5
Dead Zone ≤0.6
Difference from Beginning to End Point ±2.5
Rated Travel Difference ≤2.5

4. Actuator Specifications

Parameter Details
Type Pneumatic diaphragm actuator (PZMA-4~7, ZHA/B series)
Type Method Multi-spring type
Usage Regulating type, ON-OFF type
Air Supply Pressure 140 (20~100) Kpa G; 240 (40~200) Kpa G; 280 (80~240) Kpa G
Connector Air pipe connector: RC1/4
Action Mode Direct action: Pressure increase → Stem descend → Valve close; Reaction: Pressure increase → Stem ascend → Valve open
Input Signal 4~20mA.DC (with positioner)
Lag ≤1%FS (with positioner)
Linear Type 2%FS (with positioner)
Environmental Temperature -10℃~+70℃
Accessories E/P, P/P valve positioner, filter regulator, valve converter, solenoid valve, limited switch; Non-standard accessories available on customization

5. Rated Flow Coefficient (Cv)

Nominal Size (DN) 20 25 32 40 50 65 80 100 125 150
Percentage Cv 8 12 20 32 50 70 100 200 240
Linear Cv 5 10 16 25 38 63 80 120 220 300
Travel 16mm 25mm 40mm 60mm

6. Actuator Effective Area & Max. Allowable Pressure Difference

Actuator Model Diaphragm Effective Area (Ae) cm² Max. Allowable Pressure Difference (MPa) – Air Open (20-100KPa) Max. Allowable Pressure Difference (MPa) – Air Close (80-240KPa)
ZHA/B-22 350 1.16 6.4
ZHA/B-23 350 0.7 6.4
ZHA/B-34 560 0.44 6.4
ZHA/B-45 900 0.28 5.04

Ⅳ.The main shape and connection size

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About Us

Founded in 2016, Shanghai Wangye Valve Manufacturing Co., Ltd. is a professional industrial fluid control manufacturer with nearly a decade of experience, integrating R&D, intelligent production, sales, and customized solutions. Leveraging Shanghai’s advanced manufacturing advantages, we’ve built a reliable brand across petrochemicals, power, metallurgy, water treatment, and new energy industries, offering gate/ball/butterfly valves and tailored solutions for harsh conditions. Backed by advanced equipment, full-process quality control, and ISO certifications, we adhere to “Integrity, Quality, Customer Focus, Innovation” and provide comprehensive services, striving for long-term cooperation and continuous technological upgrading.

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Why Choose Us

Talent and Efficient Team

WYE always insists that employees are the most valuable asset of the enterprise and the future of WYE; Adhere to prioritizing talent selection, education, and utilization in the development of enterprises; introducing talent as the highest return investment behavior. We regard talent as the primary resource for effective management, and pursue a high degree of harmony and unity between employee personal development and enterprise development.We encourage you to have a special perspective, think independently, and be good at organizing resources from all parties. Always maintain a responsible attitude towards results and a positive team spirit that is willing to share in every task..

High End Processing Equipment Creating Excellent Product Quality

Advanced automated production equipment and sophisticated assembly line production demonstrate first-class quality.Technical experts directly participate in production to ensure the concealment and reliability of the product.The increasing awareness of high-quality products and the continuous supply of industrial products have made WYE constantly changing.No matter how the world changes, the persistent spirit of excellence among WTE people remains unchanged.

Warehouse Strength

In our facility, raw materials (including core components and packaging supplies) are strictly controlled via a real-time digital inventory system—tracking batches, shelf life, and storage conditions to boost traceability and cut waste. Semi-finished products, post-preliminary quality checks, are stored per strict industry standards: labeled with progress/inspection records to avoid cross-contamination and damage. Finished products are sorted into specialized warehouses by type, market, and delivery schedule, streamlining picking and reducing dispatch delays. This standardized process effectively boosts efficiency: cutting redundant steps by 30%, shortening fulfillment cycles by 20%, and minimizing inventory/shipment errors.

Customized Solutions & After-Sales Support

Tailored to the distinct demands of industries like petrochemicals, new energy, and metallurgy, WYE provides personalized industrial fluid control solutions—covering pre-project demand assessment, customized valve design (matching specific working conditions like pressure or medium type), and on-site technical consultation to align with clients’ operational scenarios. Additionally, we offer comprehensive after-sales support: including on-site installation guidance, regular equipment maintenance inspections, and 24/7 responsive fault troubleshooting, which ensures the stable operation of clients’ systems and strengthens long-term cooperative partnerships.

Our Services

Our company is a one-stop solution for all valve-related needs, offering customization to tailor valves to unique specifications, professional installation & commissioning for seamless integration and optimal performance, maintenance & repair to keep valves in top condition and extend their lifespan, and technical support & consultation for expert advice on selection, optimization, and troubleshooting throughout every project stage.

Valve Customization Service

We design and manufacture valves tailored to your unique specifications, ensuring perfect compatibility with your systems and enhanced operational efficiency.

Valve Installation & Commissioning

Our expert team provides professional installation and commissioning services, guaranteeing seamless integration and optimal performance of your valves from day one.

Valve Maintenance & Repair

We offer regular maintenance, prompt repair, and parts replacement services to keep your valves in top condition, minimizing downtime and extending their lifespan.

Technical Support & Consultation

Get expert advice on valve selection, system optimization, and troubleshooting. Our technical team is available to guide you through every stage of your valve-related projects.

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COOPERATIVE PARTNER

Valve Solutions That Transform Your Operations

Our valves offer superior durability, precise control, and tailored solutions for your industrial, commercial, or residential needs. Don’t miss the opportunity to get reliable valve products and expert support.

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