Pneumatic Ceramic Ball Valve

The Pneumatic Ceramic Ball Valve is a high-performance industrial valve engineered for harsh working environments where conventional metal valves fail to meet durability and corrosion resistance requirements. Its trim components—including the ball, seat, and sleeve—are fabricated from high-purity alumina or zirconia ceramic, which boasts a hardness of HRC88 (second only to diamond) and exceptional chemical stability. Driven by a pneumatic actuator, this valve delivers rapid, reliable on/off control for abrasive, corrosive, or high-erosion media such as slurry, sand-laden fluids, and acidic/alkaline solutions. It is widely deployed in industries including power generation, petroleum refining, chemical processing, metallurgy, mining, and wastewater treatment, providing a long-lasting solution for critical pipeline systems.

 

Ⅰ. Product Introduction

The Pneumatic Ceramic Ball Valve is a high-performance industrial valve engineered for harsh working environments where conventional metal valves fail to meet durability and corrosion resistance requirements. Its trim components—including the ball, seat, and sleeve—are fabricated from high-purity alumina or zirconia ceramic, which boasts a hardness of HRC88 (second only to diamond) and exceptional chemical stability.
Driven by a pneumatic actuator, this valve delivers rapid, reliable on/off control for abrasive, corrosive, or high-erosion media such as slurry, sand-laden fluids, and acidic/alkaline solutions. It is widely deployed in industries including power generation, petroleum refining, chemical processing, metallurgy, mining, and wastewater treatment, providing a long-lasting solution for critical pipeline systems.

Ⅱ. Product Features

  1. Superior Wear & Corrosion Resistance

    The alumina/zirconia ceramic trim offers extreme hardness and chemical inertness, outperforming metal valves in abrasive and corrosive media. It resists erosion, galling, and oxidation, ensuring a service life 2–4 times longer than titanium alloy or Monel valves.

  2. Precision Sealing & Low Torque

    The ceramic ball is precision-ground to ultra-high roundness, and the self-lubricating properties of ceramic ensure a tight, low-friction seal. This eliminates common issues with metal hard-seal valves, such as high operating torque and seal surface corrosion.

  3. Fast & Reliable Pneumatic Actuation

    The pneumatic actuator enables quick opening/closing cycles, making the valve ideal for automated process control systems. It integrates easily with PLCs and other control equipment to ensure efficient pipeline operation.

  4. Excellent Thermal & Electrical Insulation

    Ceramic components provide natural heat-shielding and electrical insulation, protecting the valve from thermal shock and static buildup in demanding applications.

  5. Cost-Effective Long-Term Operation

    The extended lifespan and reduced maintenance requirements lower total cost of ownership, minimizing downtime and replacement expenses in critical industrial processes.

  6. Broad Industry Compliance

    Designed and manufactured to meet international standards including GB, JIS, and API, ensuring compatibility with global pipeline systems and regulatory requirements.


Ⅲ. Technical Data

Key Performance Specifications

Parameter Specification
Trim Material Alumina Ceramic / Zirconia Ceramic
Nominal Pressure PN10 – PN40
Applicable Temperature ≤ 200℃
Applicable Medium High-hardness granular media, erosive slurries, corrosive fluids
Design Standards GB, JIS, API

Component Material List

No. Part Name Material
01 Flange Sleeve Structural Ceramic
02 Bolt A193 B7/B8
03 Nut A194 2H/8
04 Seat Structural Ceramic
05 Ball Structural Ceramic
06 Middle Body WCB/CF8
07 Middle Body Sleeve Structural Ceramic
08 O-ring Nitrile Rubber / Viton
09 Bonnet WCB/CF8
10 Stem 20Cr13/304
11 Stem Support 304
12 Packing Flexible Graphite
15 Clamping Flange WCB/CF8
16 Clamping Flange Nut A194 2H/8
17 Yoke Q235
18 Yoke Bolt Q235
19 Coupling Shaft 25
20 Pneumatic Actuator Assembly

Ⅳ.The main shape and connection size、

PN10(1.0MPa) PN16(1.6MPa)
DN L D D1 D2      B f Z-d D D1 D2      B f Z-d
15 130 95 65 45     16 2 4-14 95 65 45     16 2 4-14
20 130 105 75 58      18 2 4-14 105 75 58     18 2 4-14
25 140 115 85 68     18 2 4-14 115 85 68     18 2 4-14
32 165 140 100 78     18 2 4-18 140 100 78     18 2 4-18
40 165 150 110 88     18 3 4-18 150 110 88     18 3 4-18
50 203 165 125 102    18 3 4-18 165 125 102     18 3 4-18
65 220 185 145 122     18 3 8-18 185 145 122     18 3 8-18
80 241 200 160 138    20 3 8-18 200 160 138    20 3 8-18
100 305 220 180 158    20 3 8-18 220 180 158    20 3 8-18
125 356 250 210 188    22 3 8-18 250 210 188     22 3 8-18
150 394 285 240 212    22 3 8-22 285 240 212    22 3 8-22
200 457 340 295 268    24 3 8-22 340 295 268     24 4 12-22
250 533 395 350 320    26 3 12-22 405 355 320    26 4 12-26
300 610 445 400 370    26 4 12-22 460 410 378     28 4 12-26
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About Us

Founded in 2016, Shanghai Wangye Valve Manufacturing Co., Ltd. is a professional industrial fluid control manufacturer with nearly a decade of experience, integrating R&D, intelligent production, sales, and customized solutions. Leveraging Shanghai’s advanced manufacturing advantages, we’ve built a reliable brand across petrochemicals, power, metallurgy, water treatment, and new energy industries, offering gate/ball/butterfly valves and tailored solutions for harsh conditions. Backed by advanced equipment, full-process quality control, and ISO certifications, we adhere to “Integrity, Quality, Customer Focus, Innovation” and provide comprehensive services, striving for long-term cooperation and continuous technological upgrading.

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Why Choose Us

Talent and Efficient Team

WYE always insists that employees are the most valuable asset of the enterprise and the future of WYE; Adhere to prioritizing talent selection, education, and utilization in the development of enterprises; introducing talent as the highest return investment behavior. We regard talent as the primary resource for effective management, and pursue a high degree of harmony and unity between employee personal development and enterprise development.We encourage you to have a special perspective, think independently, and be good at organizing resources from all parties. Always maintain a responsible attitude towards results and a positive team spirit that is willing to share in every task..

High End Processing Equipment Creating Excellent Product Quality

Advanced automated production equipment and sophisticated assembly line production demonstrate first-class quality.Technical experts directly participate in production to ensure the concealment and reliability of the product.The increasing awareness of high-quality products and the continuous supply of industrial products have made WYE constantly changing.No matter how the world changes, the persistent spirit of excellence among WTE people remains unchanged.

Warehouse Strength

In our facility, raw materials (including core components and packaging supplies) are strictly controlled via a real-time digital inventory system—tracking batches, shelf life, and storage conditions to boost traceability and cut waste. Semi-finished products, post-preliminary quality checks, are stored per strict industry standards: labeled with progress/inspection records to avoid cross-contamination and damage. Finished products are sorted into specialized warehouses by type, market, and delivery schedule, streamlining picking and reducing dispatch delays. This standardized process effectively boosts efficiency: cutting redundant steps by 30%, shortening fulfillment cycles by 20%, and minimizing inventory/shipment errors.

Customized Solutions & After-Sales Support

Tailored to the distinct demands of industries like petrochemicals, new energy, and metallurgy, WYE provides personalized industrial fluid control solutions—covering pre-project demand assessment, customized valve design (matching specific working conditions like pressure or medium type), and on-site technical consultation to align with clients’ operational scenarios. Additionally, we offer comprehensive after-sales support: including on-site installation guidance, regular equipment maintenance inspections, and 24/7 responsive fault troubleshooting, which ensures the stable operation of clients’ systems and strengthens long-term cooperative partnerships.

Our Services

Our company is a one-stop solution for all valve-related needs, offering customization to tailor valves to unique specifications, professional installation & commissioning for seamless integration and optimal performance, maintenance & repair to keep valves in top condition and extend their lifespan, and technical support & consultation for expert advice on selection, optimization, and troubleshooting throughout every project stage.

Valve Customization Service

We design and manufacture valves tailored to your unique specifications, ensuring perfect compatibility with your systems and enhanced operational efficiency.

Valve Installation & Commissioning

Our expert team provides professional installation and commissioning services, guaranteeing seamless integration and optimal performance of your valves from day one.

Valve Maintenance & Repair

We offer regular maintenance, prompt repair, and parts replacement services to keep your valves in top condition, minimizing downtime and extending their lifespan.

Technical Support & Consultation

Get expert advice on valve selection, system optimization, and troubleshooting. Our technical team is available to guide you through every stage of your valve-related projects.

PRODUCT PICTURE

EXHIBITION

PRODUCTION WORKSHOP

CERTIFICATIONS

CE-ROHS

ISO9001

ISO 15484

ISO 45001

API 607

COOPERATIVE PARTNER

Valve Solutions That Transform Your Operations

Our valves offer superior durability, precise control, and tailored solutions for your industrial, commercial, or residential needs. Don’t miss the opportunity to get reliable valve products and expert support.

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