MULTI TURN ELECTRIC VALVE ACTUATOR

DZW MULTI TURN ELECTRIC VALVE ACTUATOR

 

 

Wye series electric valve actuator is a new generation of products developed independently by our company based on the original mature products, which improves and perfects the structure, optimizes the protection performance and key components. It has the advantages of compact structure, small size, beautiful appearance, stable and reliable performance. The good protection level can meet the needs of various designs: explosion-proof integral on-off type, integral modulating type.

 

Wye series products are used to control the opening and closing of valves. It is suitable for gate valves, globe valves, shut-off valves, diaphragm valves, and its derivative products can be used for ball valves, butterfly valves and dampers, etc. It can accurately act according to the control instructions and is an indispensable driving device for the valve to realize remote control, centralized control and automatic control.

 

 

FEATURES OF ELECTRIC ACTUATORS

This series electric valve actuator has the following features:

• Compact and robust construction, lightweight.

• Wide range of torque variation (Multi-turn: 100-3500Nm).

• Hard anodized aluminum housing inside and outside with external high temperature paint coating for use against severe industrial environment.

• Enclosure uses radial seals & O-rings that provide protection to waterproof IP67 and optional watertight lP68.

• lSO5211 standard.

• It automatically identifies and corrects phases. Automatic phase failure protection protects equipment safety.

• Reliable mechanical torque sensing system providing safe operation in overload condition.

• Large size window and indicator provides better position indication from a distance.

• Number of local position control options to provide easy commissioning and field operation.

 

 

TECHNICAL PARAMETERS

Conventional power supply: 380V/220VAC

Control signal: 4~20mA analog input, compatible with PLC remote control

Temperature range: -40C+80C (special models support -40C+540C)

Protection grade: IP67

Nominal pressure: PN2.5-300 (high pressure type supports pressure self-tightening seal)

Applicable diameter: DN15-1800mm (suitable for various industrial pipelines)

Actuator type: Wye intelligent electric actuator

Opening and closing time: conventional model opening and closing cycle ≤10 minutes (≤30 minutes for special models)

Applicable media: water, steam, oil, strong oxidizing media (such as nitric acid), dust-containing gases such as urea, corrosive chemical fluids (need to select valve bodies of corresponding materials)

Display module: LCD full Chinese interface, support non-invasive debugging and infrared remote control

Protection function: phase loss protection, automatic phase sequence correction, overload shutdown

Flashlight dual-use: in an emergency, the handwheel can be switched to manual operation

Remote interface: standard RS485/Modbus protocol (supported by some models)

 

 

PRODUCT STRUCTURE

DZW Multi Turn Electric Actuator

Control unit

 

1. Terminal box

The independent sealed terminal box ensures the sealing integrity of the electrical part of the electric actuator when performing on-site wiring, and meets the product explosion-proof requirements.

 

2. Sealed structure

The actuator adopts a double-sealed design structure to ensure that the actuator is completely waterproof and dustproof; the standard product protection grade is IP67, and the highest grade can reach IP68.

 

3. Power transmission

The power transmission of the actuator uses a precision reduction mechanism consisting of a bronze alloy worm gear and an alloy steel worm. The worm gear and worm run separately in grease, which is suitable for the maximum ambient temperature difference and maximizes the service life.

 

4. Output interface

The actuator flange complies with ISO5210/5211 (GB12222/12223) standards, and also provides flange interfaces that comply with JB2920 standards, and it can be specially customized according to customer requirements.

 

5. Shell anti-corrosion

The outer surface of the actuator is painted with a special aluminum alloy paint with a tough paint film and strong adhesion. It has strong UV resistance, corrosion resistance and high fullness, which can comprehensively improve the service life and self-cleaning properties of the coating and is suitable for various harsh production environments.

 

6. Motor

The motor adopts low inertia and high torque motor, which can quickly reach the peak torque after the motor starts, and there is almost no over-limit movement when not excited; there is a precise temperature sensor in the motor, and the over-temperature limit is set through the control system to avoid damage caused by overheating of the motor.

 

7. LCD interface

The LCD interface can display text information, graphical elements and actuator characteristics.

 

8. Selection of control mode

The selective switch “Remote”-“Stop”-“Local”installed on the local operating device can be used to set up remote operation (remote control) or local operation (local control) or stop mode. 9. Local electric operation The operating switch “Open”-“Close” installed on the local operating device can be used to open or close actuator locally.

Motorized Gate Valve

 

 

STANDARD SPECIFICATIONS

Protection grade Standard IP67
Power supply Three-phase AC380V—460V 50/60Hz Single-phase: AC110V-AC220V DC24V AC24V 50/60Hz
Duty cycle(on-off) S2-15 minutes
Duty cycle(modulating) S4, 25%
Insulation grade F
Control method Local control/DCS/FCS(Fieldbus Control System)
Motor protection Overheating/Overload and short circuit/Instantaneous reverse/Electronic brake protection
Torque protection Mechanical torque/Electronic torque protection
Jam protection Build-in overheat protection
Repeatability error ≤±1%
Basic error limit ≤1%
Dead zone setting 0.1%-9.9% adjustable
External coating High temperature paint
Ambient temperature Standard: -20~+60℃ Optional: -40~+70℃
Ambient humidity 90%RH max (Non-condensing)
Explosion-proof grade ExdI, ExdIb II BT4, ExdIb II CT4 (IECEx/ATEx)
Functions LCD Chinese / English display window and local operation function

Self phase sequence identifying and phase disconnection protection

Infrared setting and control

Fault self-diagnosis technology

Modbus RTU, Profidbus DP, Hart, FF, DeviceNe (optional)

Signal A: Remote passive dry contact, signal short pulse (Inching)

B: Remote passive dry contact, signal long pulse (hold)

C: Active DC24V signal

D: Active AC220V signal

E: Remote DC4-20mA signal

Feedback signal A: Open, close, stop signals

B: Fault signal

C: Valve position signal (DC4-20mA, DC1-5V, DC0-10V)

D: Remote control signal

 

 

ELECTRICAL AND CONTROL

Control methods

Local control: button operation, infrared setter operation

DCS

Remote switching control: Passive dry contact, DC24V

Remote analog control: DC4-20mA

ESD control

Intermittent operation control

Two-wire control

FCS (Fieldbus Control System)

 

Output signal

On-off type

6 sets of fixed contact signal outputs, optional definable contacts

Special customization: Expandable 4-point contact signal output

Bus type

Modulating type

6 sets of fixed contact signal outputs, optional definable contacts

Analog feedback: DC 4-20mA

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